Metal 3D printer FastForm FF-M800 500Wx6

Metal 3D printer FastForm FF-M800 500Wx6

FastForm FF-M800 500W×6 is an industrial SLM system equipped with six laser sources of 500 W each, designed for the additive manufacturing of metal parts. The 650 × 650 × 1100 mm build chamber makes it possible to produce large-sized parts or build a batch of several components in a single print cycle. The scanning speed reaches 10 m/s, and the build rate of an individual laser beam is 10–25 cm³/h, depending on part geometry, dimensions, chosen material, and process parameters.

Key Advantages of the FastForm FF-M800

• Six 500 W lasers. The FF-M800 500W×6 version features six laser sources of 500 W each. The multi-laser module is designed to efficiently cover the entire 650 × 650 × 1100 mm build area.
• Substantial build volume. Chamber dimensions of 650 × 650 × 1100 mm make it possible to create massive metal components or accommodate numerous small parts within a single build.
• Single-beam productivity of 10 to 25 cm³/h. The precise value is determined by the configuration and dimensions of the part, the type of metal powder, and operational printing parameters.
• Flexible powder layer adjustment. The layer thickness is adjustable in the 20–150 μm range, which is one of the fundamental parameters for specific SLM production tasks.
• Automated material feeding. The FF-M800 is equipped as standard with an automatic feeding system. The capacity of the main reservoir is 55 L, and two 350 L containers are provided for collecting spent powder.
• Inert atmosphere control. The maximum oxygen content in the chamber does not exceed 100 ppm, and argon or nitrogen consumption is up to 8 L/min.

Six Laser Sources for a Massive Build Envelope

The FastForm FF-M800 500W×6 version operates with six 500-watt lasers. For each beam, a build rate of 10 to 25 cm³/h is specified, which varies depending on part shape, dimensions, material, and SLM process settings.

The laser spot diameter can be adjusted between 80–120 μm. The maximum scanning speed reaches 10 m/s. The scanning system is built around a high-precision digital grating. The scanning repeatability is ≤2 μrad, linearity is 99.9 %, range is ±20 %, and scale temperature drift is 8 ppm/°C. Chamber dimensions of 650 × 650 × 1100 mm position the FF-M800 as equipment for large-format metal 3D printing.

Part Manufacturing Accuracy

Powder layer thickness varies from 20 to 150 μm. The manufacturing accuracy for parts up to 100 mm is ±0.1 mm. For parts exceeding 100 mm, this indicator is calculated as ±0.1 % × L mm. The laser overlap accuracy is less than ±0.03 mm. This parameter is exceptionally important for a multi-laser system, as it ensures precise alignment of overlap zones when forming a single component. Z-axis positioning is controlled using an optical linear scale. The build platform features heating up to 200 °C.

Metal Powder Feeding and Recycling

The FF-M800 printer is equipped as standard with an automatic powder feeding system. The 55 L reservoir capacity fully matches the printer's dimensions and its build envelope. Powder recoating can be performed in one or two directions using a flexible recoater blade. Layer application monitoring functions and Light Following technology are implemented. Two 350 L reservoirs are provided for powder collection. The build plate is securely bolted in place.

Shielding Gas Atmosphere and Filtration System

During SLM printing, the FF-M800 equipment utilises argon or nitrogen. Shielding gas consumption does not exceed 8 L/min, and the oxygen concentration is maintained at ≤100 ppm. The continuous filtration system features a filter element service life of over 30 000 hours with a filtration efficiency of 99.9 %. These figures guarantee stable operation of the gas and filtration systems during prolonged metal powder printing.

Metals and Alloys for SLM Printing

The equipment is optimised for high-precision melting of various metal powders. This allows efficient selection of raw materials to meet specific requirements for strength, heat resistance, or corrosion protection of the future product. The FastForm FF-M800 is compatible with a wide range of materials:

• stainless steel;
• tool steel;
• titanium alloys;
• commercially pure titanium;
• heat-resistant alloys;
• aluminium alloys;
• copper alloys;
• tungsten alloys;
• high-entropy alloys;
• other types of metal powders.

The selection of a specific powder is carried out in accordance with technical specifications and configured printing modes for the FF-M800.

Industrial Application Areas of the FastForm FF-M800

The FastForm catalogue positions the FF-M800 as an industrial-grade large-format metal 3D printer and highlights several application areas:

• Industrial manufacturing. The 650 × 650 × 1100 mm build area and six 500 W lasers are designed for the production of large parts and high-volume manufacturing runs.
• Aerospace sector. This industry is clearly specified among the target areas for the FF-M800 due to its capability to build large-scale aerospace components.
• Automotive industry. The FF-M800 is recommended by the manufacturer for the additive manufacturing of metal assemblies and components in the automotive sector.
• Defence sector. The manufacturer lists the defence industry among the officially stated application areas for the FF-M800 series equipment.
• Consumer electronics. This area is noted in the catalogue among the potential spheres of application for the device.

Laser System and Parameters of the FF-M800 500W×6

Powder System and Filtration

Power and Cooling

Order the FastForm FF-M800 3D Printer

The FastForm FF-M800 500W×6 is designed for industrial SLM printing of large metal parts within a 650 × 650 × 1100 mm build volume, as well as complex warehousing and manufacturing tasks requiring multi-laser productivity. Order the FastForm FF-M800 on our website and receive professional advice on configuration, technical parameters, and delivery terms.