3D printer Raise3D Forge1

3D printer Raise3D Forge1

The Raise3D Forge1 metal 3D printer provides a new, efficient method for rapid prototyping and small-batch production of metal parts. With a spacious build volume of 300*300*300 mm, it accommodates multiple small designs or large individual prints without limiting creativity.

Forge1 is Raise3D's first 3D printer designed for metal filament printing. Developed in close collaboration with Forward AM (BASF's 3D printing brand), the printer is seamlessly compatible with Ultrafuse® 316L and Ultrafuse® 17-4 metal filaments. This collaboration ensures the highest quality performance in metal-based 3D printing.

Key Features of the Raise3D Forge1

• Large 300*300*300 mm build volume.
• Advanced printing platform capabilities.
• Automatic bed calibration for precise printing.
• Glass build plate for smooth prints.
• Dedicated ideaMaker slicer for optimized processes.
• Devices for binder removal and sintering – D200-E and S200-C.
• MIM-compatible printed parts.
• Dual extrusion system for metal filament printing.
• Time-efficient and eco-friendly technology.
• Enhanced packing density during printing.

Raise3D MetalFuse 3D Metal Printing System

Raise3D's complete solution for indirect metal printing includes:

• A specialized version of the ideaMaker slicer.
• High-quality BASF metal filaments.
• Forge1 3D printer for creating strong "green" parts.
• D200-E furnace for catalytic binder removal.
• S200-C vacuum furnace for sintering.

The MetalFuse system offers a complete metal part production process compatible with MIM (Metal Injection Molding) equipment, providing low operational costs, scalability, and eco-friendliness. It is a cost-effective solution for metal parts manufacturing when compared to CNC and SLM (Selective Laser Melting) methods. Forge1 is ideal for building a metal print farm for on-demand production.

Advantages of "Green" Parts Printed with Forge1

• Reliable production of complex parts.
• Smooth surface finish for final products.
• Ability to print with dual materials.
• High accuracy during assembly.
• Reliable batch printing capability.
• Strength properties allow for outsourced debonding and sintering processes.

Parts printed with Forge1 must undergo debinding and sintering processes to be fully ready for use.

Benefits of the Raise3D Forge1

With its dual extrusion system, precision kinematics, and electronically-controlled nozzle lifting, the Forge1 delivers both speed and accuracy. The printer is equipped with advanced features, including automatic bed leveling, filament end detection, a HEPA filter with activated carbon, and more. Its ability to work with high-quality BASF metal filaments ensures an efficient and safe printing process with top-tier results, making it a perfect tool for producing small-batch, mechanically strong parts.

MetalFuse System

It is recommended to use the Forge1 3D printer with the MetalFuse series hardware. The polymer binder is removed during the catalytic debinding process, leaving pure metal with residual binder. During sintering, the remaining binder is removed as the temperature approaches the melting point of the metal, resulting in parts with final mechanical properties, including high hardness and strength.

Print Quality

The Forge1 3D printer delivers high-resolution prints with layer thicknesses ranging from 0.25 mm to 0.1 mm, making it suitable for mass production of parts with smooth surfaces. The catalytic debinding process reduces post-processing time by 60% and increases part density to 97% of wrought metal levels. The machine is equipped with a silicone heating bed and automatic leveling, ensuring precise calibration. It comes with 0.4 mm (default), 0.6 mm, and 0.8 mm nozzles for versatile printing needs.

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